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Ward Insulated Panels
Topdek : Product Data

Topdek is a single-ply Insulated roof deck system. Topdek is factory pre-engineered single fix membrane deck system for applications on flat, pitched or curved roofs.

Insulation Core

  • Loss Prevention Certification Board (LPCB) certified
  • Zero ODP and non-deleterious


Performance

Fire
Property & Business Risk Protection - Loss Prevention Certification Board (LPCB) certified external cladding systems are classed as 'non-combustible building'by the Association of British Insurers (ABI).
The panels are rated FAB/SAB as per BS476 Part 3.

Thermal Insulation

Panel Thickness
(mm)

U value W/m²K
l = 0.020

80

0.25

100

0.19

U - Thermal transmittance W/m²K
l - Long-term Thermal conductivity W/mK

Insulation Continuity
Topdek is factory pre-engineered to guarantee total insulation continuity.

Airtightness

  • Parts L2A & J - 10m³/hr/m²
  • 5m³/hr/m² and lower specifications are also available

Sustainability and Energy Efficiency
Topdek provides Parts L2A, L2B & J thermal performance, insulation continuity and airtightness certainty, allowing downsizing of M&E plant, which in turn reduces energy usage and carbon dioxide (CO2) emissions by up to 40% per annum, over the buildings lifetime.

Acoustics
Topdek panels have a single figure weighted sound reduction Rw = 23dB.

Sound Reduction Index (SRI)

Frequency Hz

SRI dB

125

17.9

250

18.1

500

17.4

1k

23.2

2k

30.4

4k

40.3

Biological
Topdek panels are immune to attack from mould, fungi, mildew and vermin. No urea formaldehyde is used in the construction, and the panels are non-deleterious.

Specification
NBS specifications are available from Ward Technical Services Department on:
Telephone: 01944 712220
Email: cladding.technical@wards.co.uk

Quality

Topdek is manufactured from the highest quality materials, using state of the art production equipment to rigorous quality control standards, complying with ISO9002 and EN29002 standards.

Seals

Site Installation

  • Single-ply membrane side and end laps are sealed by hot air or solvent welding on site by approved contractors
  • Site applied seals to end lap and side lap are required for high humidity environments

Guarantees & Warranties

Ward will provide product warranties and guarantees on an individual project basis.

Standard Packing - Road Haulage

Topdek panels are stacked weather sheet to weather sheet (to minimise pack height). The top, bottom, sides and ends are protected with foam and timber packing and the entire pack is protective wrapped.

The number of panels in each pack depends on panel thickness, as shown in the table. Typical pack height is 1100mm.

Panel Core
Thickness

No. Panels/
Pack (max)

80

8

100

6


Delivery

All deliveries are by road transport (unless indicated otherwise) to project site. Off loading is the responsibility of the cladding contractor or installer.

Sea Freight
Ward provide a sea freight despatch service.

Site Installation Methods

Site assembly methods and instructions are available from the Ward Technical Services Department.

Training for contractors is necessary and is available from Ward.

Applications

Flat and Pitched Roofs
Topdek can be used on building applications with a minimum roof pitch of 1:80 (0.72°) to avoid ponding.

Curved Roofs
For curved and inverted curve roofs with radi greater than 70 metres.

Dimensions

End Lap
Topdek - End Lap

Side Lap
Topdek - Side Lap

Weights

A - core thickness (mm)

80

100

B - overall dimension (mm)

118

138

Weight kg/m² 1.5mm single ply membrane
Standard 0.7mm steel deck

12.55

13.39


Product Tolerances

Cut to Length

-0.05%

+0.1%

Cover Width

-0mm

+3mm

Thickness

-2mm

+2mm

End Square

-3mm

+3mm


Materials

External and Internal Facings

  • External - high performance single-ply
    membrane.
    Standard colours:
    - RAL7047
    - RAL7046
    - RAL7012
    Non-standard colours available upon request.
    Membrane operating temperature range -40°C to +70°C
  • Internal: deck thickness 0.7mm.
    Other thicknesses are available for specific project specification(s).

Internal Deck Substrate Specifications

  • Galvatite, hot-dipped zinc coated steel to Grade S220GD to BS EN 10326 with a Z275 zinc coating.

Internal Coating Specifications

  • Bright White Polyester: coating is 22 micron thick bright white with an easily cleaned surface. Other coatings are available on request subject to a minimum quantity.

Available Lengths
Standard lengths 1.5 to 16 metres. Panels to 8 metres may be man handled, above this length consideration must be given to lifting methods. Panels less than 1.5m long can be supplied but are subject to additional charge.

Topdek - Panel length